The failure we see most with 1990s-built doors isn't the panel itself, it's what the old panel was hiding. Steel sections from that build era were commonly glued and screwed to a wood or composite stile, and after close to thirty years of Florida humidity cycling through that mild temperate band, the stile underneath a damaged panel can be soft even when the face looks fine. Pull the bad section and you sometimes find the hinge screws aren't biting into anything solid anymore. That's not a defect in the door, it's just what happens to a door this age in this climate, and it's why we check the stile before we order a panel rather than after.
The other spot this goes wrong: mismatched sections. A door built in 1997 may have had two or three running changes at the factory even within that model year, so a panel ordered by width and color alone can show up a shade off or with a slightly different rib spacing. We measure and photograph before ordering specifically to avoid that trip twice.